Rail maintenance is constrained by the network itself.

WHY RAIL IS ESPECIALLY COMPLEX

ACCESS

Limited execution windows

Maintenance has to fit around train operations and the work windows that are actually available.

SKILLS

Qualifications & safety come first

The technician assigned has to be qualified for the activity — feasibility comes before route efficiency.

DEPENDENCIES

Sequenced & multi-resource work

Operations can depend on preceding work or require several technicians to be available at the same time, sometimes even in different locations.

LOCATION

Distributed rolling stock and trackside assets

Rail assets frequently sit away from conventional road addresses and need rail-specific location and travel logic.

From manual dispatching to optimized scheduling at rail scale.

REFERENCE CASE

A major European rail operator uses e-switch to connect SAP S/4HANA with Timefold-based optimization. Orders, technicians, qualifications, working times and planning constraints are transformed into an optimization model, solved, and returned to the existing SAP-centered planning process.

A major European rail infrastructure operator

Responsible for a nationwide rail network carrying both passenger and freight traffic, the operator maintains a diverse infrastructure portfolio spanning track, signaling, electrification, stations and trackside assets.

~1,500 field technicians
~50,000 maintenance operations per year
Since 2011 e-switch planning and mobile applications in production
01

Manual dispatching had reached its limit

Planning and mobile execution were already digital. But deciding which technician should perform which operation, and in which sequence, still depended heavily on dispatcher experience.

  • Qualifications Operations require specific skills and suitability levels
  • Dependencies Some jobs require several technicians or must be completed in a defined sequence
  • Trackside locations Many assets have no conventional street address and can sit far from mapped roads
02

Optimization inside the existing SAP process

e-switch reads orders, operations, technicians, shifts, qualifications and planning constraints directly from SAP. These structures are translated into Timefold's routing model, optimized on-premise and written back into SAP as an optimized schedule.

SAP S/4HANA e-switch XRB Timefold FSR SAP S/4HANA

SAP remains the system of record — without introducing a separate operational planning database.

03

Dispatchers move from building the plan to managing it

Instead of manually constructing thousands of individual assignments, dispatchers start with an optimized schedule. Their attention shifts to exceptions, operational coordination and the situations where human judgment adds the most value.

17% projected improvement in route efficiency Projected result prior to full productive deployment.

One SAP-based workflow from planning to completion

SYSTEM ARCHITECTURE

SAP remains the operational system of record. Planning and optimization use existing master and transactional data, and results flow back into the same operational process.

Assist across the workflow

Generative AI support for dispatchers and technicians across planning, service and maintenance processes.

Explore e-assist
Plan
  • Visual planning
  • Manual assignment
  • Gantt & map
  • Exception handling
Explore e-planning
Optimize
  • Skills & constraints
  • Time windows
  • Dependencies
  • Travel & priorities
Explore e-optimize
Execute
  • Mobile execution
  • Materials & times
  • Documentation
  • Status & findings
Explore e-companion
read + write
read + write
read + write
Single source of truth
SAP S/4HANA
Every operational step reads from and writes back to SAP.

Planning, optimization and field execution remain part of one SAP-based process — without introducing a separate operational data repository.

  • Orders, operations and assets
  • Technicians, qualifications and availability
  • Planning, optimization and execution status
  • Times, materials, findings and follow-up work
read + write
Structure & document

Turn inspections, checklists and field findings into structured, traceable data connected directly to SAP.

e-forms · capture e-designer · design e-report · document
Explore e-forms

References

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